Applications / The YAKU Journal
Storing strapping consumables through a Gulf summer: heat, sunlight and humidity
A pre-summer storage plan for PET and woven strap, galvanized and phosphated buckles, clips and seals kept in hot, humid or sunny warehouses and yards.
Part of the YAKU industry timeline 2016–2026. Written as of May 2018; regulations, prices and technology may have changed since.
At a glance
- Temperature can affect the tensile strength and retained tension of plastic strap, so where rolls wait matters.
- Moisture trapped between closely packed galvanized parts can cause wet storage stain; dry, ventilated storage is the main defence.
- Keep every consumable in its original identified packaging until the packing station needs it.
- Ask the supplier for storage conditions in writing instead of inferring them from a finish name or a colour.
By mid-May 2018, packing operations across the UAE, Saudi Arabia, Oman and Qatar were heading into summer. Strap, buckles, clips and seals bought in advance can end up waiting in places that were never designed for storage: a mezzanine under a metal roof, a container parked in the yard, a corner by the loading door where the afternoon sun reaches the floor. Before the hottest months was a good moment to decide where those consumables would actually sit.
Storing strapping consumables in hot climates is unglamorous work, and it matters. Good storage does not correct a wrong specification. Poor storage, however, can spoil a correct one, and the damage is easy to misread later as a product fault. The guidance below is general practice for buyers and warehouse teams; for any specific product, the supplier’s written storage conditions take precedence.
Plastic strap: keep the roll as supplied
PAC Strapping Products notes that temperature can affect both the tensile strength and the retained tension of plastic strapping materials. It describes polypropylene as able to soften in high heat or become brittle in extreme cold, and polyester as performing across a broader temperature range. Those points are about strap in use, but they are a reason to keep stored rolls away from the hottest spots too.
Practical habits for PET and woven polyester strap:
- Store rolls indoors, in their original wrapping, on pallets or racking rather than on the floor.
- Keep them out of direct sunlight, including the patch of floor by an open door that is in shade in the morning and in sun by mid-afternoon.
- Store rolls the way the supplier packed them, so the coil is not crushed or distorted by uneven stacking.
- Do not leave rolls inside closed containers in an open yard for longer than necessary.
- Rotate stock first in, first out, and write the receiving date on each pallet label.
If outdoor exposure cannot be avoided, ask the supplier what the strap is designed to tolerate, and get the answer in writing. A colour, a “UV” mention in a catalogue line or a previous good experience with another grade is not evidence for the grade you are buying now.
Galvanized parts: trapped moisture is the enemy
For zinc-coated components, the risk in a hot and humid climate is moisture that cannot escape. The American Galvanizers Association explains that wet storage stain forms when closely packed, newly galvanized articles are stored or shipped under damp, poorly ventilated conditions. Light staining does not necessarily mean a shorter coating life, but medium or heavy build-up left untreated can damage the coating badly. The association’s prevention advice is to store new galvanized items under cover in dry, well-ventilated conditions and, where they must stay outdoors, to raise them off the ground with spacers so that air reaches every surface.
Galvanized wire buckles and steel strapping seals arrive closely packed in cartons by design. That makes the carton’s surroundings important:
- Keep cartons sealed until the packing station needs them, and close part-used cartons.
- Store cartons on pallets away from external walls and roof edges where condensation forms.
- Avoid stacking cartons directly on a floor that is washed down or that sweats overnight.
- If a carton arrives damp, open it, record what you find with photographs and contact the supplier before mixing it with dry stock.
Phosphated parts and plain steel clips
Phosphated buckles and uncoated or lightly finished steel clips need the same dry, closed storage. Ask the supplier how the finish is protected for transport and storage, for example whether a protective oil or wrapping is used, and keep that protection intact until use. Surface changes are harder to judge on a dark matte finish seen through carton walls and pallet wrap, so open a sample carton during receiving rather than relying on the outside of the pallet.
The packing station is part of the store
Consumables do not stop ageing when they leave the racking. A roll of strap left on a dispenser next to an open door all afternoon, or a carton of seals left open on a bench overnight, is in storage too. Agree a simple rule for the packing area: bring out what a shift will use, keep the rest packed, and return part-used rolls and cartons to the store at the end of the day.
A storage plan in one table
| Item | Preferred location | Avoid | Check on receipt |
|---|---|---|---|
| PET strap rolls | Indoors, racked, in original wrap | Direct sun, hot container interiors | Wrapping intact, roll undistorted, label matches order |
| Woven polyester strap | Indoors, racked, dry | Wet floors, direct sun | Roll dry, label and width correct |
| Galvanized buckles and seals | Sealed cartons on pallets, ventilated | Condensation zones, tightly wrapped damp stacks | Cartons dry, no white deposits on sample parts |
| Phosphated buckles | Sealed cartons, dry | Open cartons in humid air | Sample parts free of rust, protection intact |
| Sheet metal clips | Sealed cartons, dry | Loose storage at the bench | Carton count, clip width and thickness |
The receiving checklist gives a fuller inspection routine to pair with this table.
Putting storage into the purchase
Ask suppliers to state recommended storage conditions with their offer, and record those conditions next to the approved item. YAKU’s PET strap, woven strap, galvanized wire buckles and phosphated wire buckles are quoted with packing details on request. Describe your storage and route through the enquiry page so they can be considered with the order.
Sources and further reading
External references provide context. They do not certify a YAKU product or validate a particular strapping system.
Technical articles are general guidance. Joint performance, suitability and load capacity need to be verified for the actual strap, component, tool and application.
More from 2018Back to the journal